My wife, MrsRedBeard, made some glow in the dark heads for Halloween decorations. They glowed but very dim and not for very long so why not kick it it up with UV lights. But why stop there when there’s an Arduino laying around?
Cut the half circles to give room for the neck. Magnets hold the spheres together. Put the half spheres together and mark evenly spaced marks around on both spheres to recess 2 sets of magnets total into each side. Don’t do like me and try and use E6000 cause it melts styrofoam, use hot glue just don’t let it get real hot.
Next for the mouth and ears. Use the paper DeadMau5 Mouth template, cut slits into the paper to get the templates to lay evenly and flat onto the surface of the sphere and tape it. Mark lines lightly with a pencil then cut using the hot knife in a well ventilated area. Be careful because the foam melts easy. Use the paper DeadMau5 Ear template to mark and cut the foam for the ears. Note that you will have to cut a curve into the base of the ears to get it to lay flush.
Now for the eyes. Take the 2 Dollar Store Touch Lights apart. You are wanting the dome that acts as a light diffuser. If you get lucky you might be able to use the leds. There will be lip around the outside edge of the dome that will need to be cut off and we used a hot knife for this.
Trace where the ears will be mounted on the sphere then cut/push a recess. Use black hot glue to fix the ears to the sphere. Paint the sphere and ears using acrylic paint. We applied 2 coats to get a good black color applied. Now take the domes you cut out and trace where you want the eyes. Cut/push in the outlines to better recess the domes. In the center of these eye traces you will want to make holes just smaller than the LED you acquired. Hot glue with black glue sticks the eyes. Make Xs on the eyes using electrical tape. Trace the mouth onto the fabric using the DeadMau5 Mouth template tracing slightly larger than the original. Using the black hot glue attach the fabric inside the mouth.
Now it’s time to wire up the LEDs for the eyes. This is pretty simple so I’m not going to post additional info unless asked. Amazon failed to deliver the Red El Wire on time for Halloween but we plan to add that soon. The Red El Wire will outline the ears and mouth.
I’ve been wanting to make a Donnie Darko Frank the Bunny mask for some time now and finally got around to doing before this last Halloween. Disclaimer I’m no sculptor and have no experience with this. Definitely not perfect and I’m going to retry for something better later but I’ll share anyways.
I used a combination of paper mache and paper mache clay to make this mask. Paper mache clay is awesome!! I started with a styrofoam form and a blank plastic mask (that was too small).
Cara Brookins has a write up on paper mache clay. Cara is an author and super mom who I hope to interview after reading a few more of her books. I had the pleasure of meeting Cara a few years ago at River City Comic Con.
As you browse through the progress you’ll notice I started off with an uneven form and it never got better. I thought I’d fill in the lower jaw area to make the mask fill the outline of the printed mask but then removed it with haste. I also found out late that the paper mache clay needs to be kneaded and worked for a while before it becomes pliable. The mask ended up being a bit small but weighed a ton like hurt your neck ton.
I learned a lot from this project. I’m open to any tips you might have for the paper mache clay and sculpting in general.
Mask from the movie no comparison
Pictures from the build
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